Tooling and moulding, done in-house.
29 presses and our own tool room in a 45,000 sq ft IATF 16949 certified plant near Chennai.
Shopfloor & machines
Tooling and all three moulding processes under one roof at SIPCOT Irungattukottai, near Chennai.
Materials we process.
A wide range of thermoplastic and thermoset polymers, mainly engineering-grade resins: 40 grades across 13 polymer families.
| Polymer family | Category | Moulding process | Grades | Example brands / codes |
|---|---|---|---|---|
| Polyamide (PA6 / PA66, Nylon) | Engineering thermoplastic | Thermoplastic injection | 15 | Durethan, Ultramid, Technyl, ZieFLAM 6/66 series, Vampamid, Domo, Nylon 66 GF3H BK |
| Polystyrene (HIPS) | Engineering thermoplastic | Thermoplastic injection | 1 | Styrenix 476L |
| ABS | Engineering thermoplastic | Thermoplastic injection | 4 | LG ABS, ABS 25% GF, Inventa |
| Acetal (POM) | Engineering thermoplastic | Thermoplastic injection | 2 | Celcon M90NAT, Duracon |
| Polycarbonate (PC) | Engineering thermoplastic | Thermoplastic injection | 5 | Lexan, Makrolon, PC 500R |
| Modified PPE | Engineering thermoplastic | Thermoplastic injection | 1 | Noryl SE1 GF N3 |
| PBT | Engineering thermoplastic | Thermoplastic injection | 1 | Elcrin EXL9134B |
| Polypropylene (PP) | Commodity thermoplastic | Thermoplastic injection | 1 | 4100MH |
| LDPE | Commodity thermoplastic | Thermoplastic injection | 1 | LDPE |
| TPU | Elastomer | Thermoplastic injection | 1 | Elastollan C55A85 |
| Upcycled material | Engineering thermoplastic | Thermoplastic injection | 1 | PP, PA66, PC-ABS |
| Thermoset material | Thermoset | Thermoset injection | 5 | PM9630, PM2984, PM7021 |
| Thermoset material | Thermoset | Thermoset compression | 2 | NT315 Black, DMC 605 Black |
| Total | 40 | |||
Tool manufacturing
We design, manufacture and maintain injection moulds in-house, so tooling is built for production from day one.
Capabilities
- Hot & cold runner multi-cavity
- 2-plate & 3-plate moulds
- Soft / prototype tooling
- Mould design & qualification
- Mould flow analysis (Moldex3D)
- DFM & DOE
Facilities
- CNC VMC (HAAS)
- CNC EDM
- Surface grinding
- SolidWorks & ZW CAD
- 3D printing
- Experienced tool designers & makers
Sample parts
Thermoplastic injection moulding
Engineering and commodity thermoplastics on 18 presses, including insert moulding.
Machines
18 pressesMaterials
Sample parts
Thermoset injection moulding
Heat-resistant, dimensionally stable phenolic parts, including insert moulding.
Machines
4 pressesAuxiliary equipment
- Auto-deflasher
- Post-cure ovens
Materials
Sample parts
Thermoset compression moulding
Over three decades of compression moulding, with oil-heated moulds and insert moulding.
Machines
7 pressesAuxiliary equipment
- High-frequency pre-heaters
- Pelleting machine
- Auto-deflasher
- Ovens
Materials
Sample parts
Value-added services
Parts that arrive ready for your line, with engineering support from concept to production.
Pad printing
Logos, markings and part numbers printed on moulded parts.
Heat sealing
Sealing of assemblies and components after moulding.
Heat-transfer labelling
Durable labels applied directly to parts.
Drilling & tapping
Secondary machining of holes and threads.
Sub-assembly
Assembly of multiple components before dispatch.
Technical guidance
Part and mould design support, DFM and 3D printed prototypes.
Send us your drawings.
2D/3D files, annual volumes and raw material, and we'll come back with DFM and costing.